After we consider lean manufacturing we consider work cells, kanban cards, TQM and so forth. However, many individuals perform fundamental mistake. This is actually the mistake of missing the understanding in the concepts which lean manufacturing built on. Many people who copied lean manufacturing unsuccessful since they didn’t understood the concepts behind lean manufacturing.
We shall provide a simple definition to lean manufacturing before we go further. Lean manufacturing might be described becoming an organized method of continuously identify and take the wastes inside the system. All of the techniques and tools originate from fulfillment in the simple requirement.
To understand the conceptual among lean manufacturing and traditional manufacturing, we’ll read this is offered above. Prone to essential word to notice. That’s “Removing”. Removing of waste inside the system may not appear dissimilar to minimization of wastes within the system, everything you talk in conventional manufacturing. But be cautious. Both of these words will not function as the same poor manufacturing (or even services).
Should you consider minimizing of waste, you are searching presently system you have wastes. You consider minimizing individuals wastes by fine tuning the unit. Should you consider eliminating or removing wastes inside the system, you will have to identify the causes of your wastes and take them inside the system. Therefore it may most likely need to redefine the procedure in a way that there is not any wastes generated. So within the first situation your house is within the system and you will uncover wastes, and fight to find some good improvement. Within the later, you alter the unit to make certain that system itself won’t hold the wastes. Is it not always different?
I provides you with another example to explain the conceptual among lean manufacturing and traditional manufacturing. Consider Are Employed In Progress (WIP). Within the traditional manufacturing process WIP is treated just as one asset which assists to operate the procedure easily. Lean manufacturing though, treats WIP as being a waste itself. Further, lean manufacturing treats WIP as being a mirror which reflects the imperfection within the system.
I’m capable of continue explaining conceptual variations scalping systems have. But it’s important to know one factor about lean manufacturing. Lean manufacturing isn’t an excellent tuning for that traditional manufacturing system you’d. It’s a different system. So that you can implement lean manufacturing properly, be aware of conceptual variations between lean manufacturing and traditional manufacturing.